FIM | Foam INJECTION MOLDING
HIGH QUALITY, ECONOMICAL AND SUSTAINABLE.The innovative technology for stable and high-quality plastic panelling parts made from sustainable materials.
We fulfil the highest requirements for component stability and the best surface quality while producing large quantities with products manufactured using FIM technology.
FIM is an innovative process in which a plastic film is integrated into an injection moulded part. It is a special technique for achieving high-quality surface finishes and complex design elements. With our FIM solutions, we offer you individual options for functionalising your products that are designed to be sustainable and durable.
FIM is an innovative process in which a plastic film is integrated into an injection moulded part. It is a special technique for achieving high-quality surface finishes and complex design elements. With our FIM solutions, we offer you individual options for functionalising your products that are designed to be sustainable and durable.
- high-Quality
surfaces - Attractive
Component costs - Freedom
of Design - Sustainable
Materials
THE ADVANTAGES OF FIM TECHNOLOGY
The efficient manufacturing method reduces the costs for components and moulds. Compared to other composite applications, costs can be reduced by up to 40 %.Coloured ABS/PMMA sheets ensure high surface brilliance and make the components robust for long-term outdoor use, even without painting.
The use of purely thermoplastic materials helps to reduce the CO₂ footprint.
The technology also offers a high degree of freedom in the design of the components, with stiffening ribs on the B-side achieving an ideal balance between stability and filigree structures.
HOW DOES FOAM INJECTION MOLDING WORK?
Versatile surfaces
FIM enables a wide range of exterior surface designs. The surfaces always impress with their durability and the wide range of colour options.
Class-A
Coating
Partnership from beginning to end
PARAT Technology is the safe choice for your project - we are at your side every step of the way, from the idea to the market launch.Our modern systems and the concentrated expertise of our employees guarantee first-class results at all times.
FULL-SERVICE PARTNER
Extensive Know-How
Modern
Machines
High supply
Reliability
FAQs about FIM
Our FIM technology combines thermoforming with foam injection molding (similar to the MuCell process). This coordinated process chain produces components that combine high‑quality, glossy surfaces with the structural advantages of an injection‑molded core, resulting in stable and visually sophisticated parts.
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What distinguishes FIM technology?
Our FIM technology combines thermoforming with foam injection molding (similar to the MuCell process). This coordinated process chain produces components that combine high‑quality, glossy surfaces with the structural advantages of an injection‑molded core, resulting in stable and visually sophisticated parts.
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What is the maximum component size that can be produced?
The maximum size of a one‑piece component is approximately 2800 × 1800 mm, limited by available machinery. Larger components can be produced via an intelligent multi‑part approach.
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Which products are particularly suitable for FIM technology?
FIM components have a broad application range. The technology is especially well‑suited for large exterior parts with high annual volumes, such as truck panels, tractor hoods, fenders and other high‑quality trim parts.
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Is FIM technology economical for high‑volume series production?
Thanks to short cycle times, moderate tooling costs and high design freedom, FIM is ideal for annual volumes starting at approximately 3,000 units.
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Can FIM components be recycled?
As FIM components are fully thermoplastic in both the skin and the foam core, the structure can be mechanically separated and all materials can be reused for new applications.