LFI | LONG FIBRE INJECTION

HIGH QUALITY, ROBUST AND FUNCTIONAL.
The technology for complex and highly stable plastic trim parts made of glass fibre and polyurethane.
LFI means efficient, reproducible and highly stable products. Different process parameters ensure optimum component properties in the production of large-scale structural components.

We have the largest LFI production facility in the world. Our core expertise is our decades of experience in the engineering of LFI components. We use this experience to produce components for our customers that fulfil a wide variety of functions. These are components with brilliant surfaces, integrated assembly aids, directly screwed hinges and ventilation grilles.
Liebherr Success Story Bagger Motorhaube
A dyed-through PMMA layer in the plastic film ensures high gloss values with a depth effect and also provides high scratch resistance and excellent UV resistance.
Style-oriented formability of the film with regards to premium Class A surface design is possible without limitations.
  • HIGH
    DEGREE OF GLOSS
  • HIGH
    RIGIDITY
  • LARGE
    DIMENSIONS

  • Integration
    of functions

BENEFITS OF LFI TECHNOLOGY

Components manufactured using LFI are characterised by outstanding properties. These can be adjusted and influenced according to customer requirements.
Intelligent system integration in the LFI process leads to an optimisation of overall costs for complex components.
With LFI technology, a high degree of functional integration and freedom of design are not a contradiction in terms, but rather the combination of economic efficiency, technical feasibility and the consistent realisation of our customers' design specifications.

How does LFI work in production?


Versatile surfaces for interior and exterior applications

LFI enables a wide range of surface textures and designs for interiors and exteriors. Whether smooth, glossy surfaces, textured, matt finishes or customised solutions - LFI offers a wide range of design options.

Oberflaeche ClassA
Class-A
Oberflaeche Softtouch
Softtouch
Oberflaeche Lackieren
Coating

Fields of application for LFI


EXAMPLE
ENGINE BONNET FOR COMPACT EXCAVATOR

  • Stable and robust component
  • System component including cabling and lighting

LFI Technologie

PARAT IS THE PERFECT PARTNER

zahl 4
locations in Europe and Asia with LFI-machines
zahl 7
modern machines for LFI
zahl 20
years of experience in Long Fibre Injection

Partnership from the beginning to the end

PARAT Technology is the safe choice for your project - we are at your side every step of the way, from the idea to the market launch.
Our modern systems and the concentrated expertise of our employees guarantee first-class results at all times.
Icon Partner
FULL-SERVICE PARTNER
Icon KnowHow
Extensive Know-How
Icon Maschinenpark
Modern
Machines
Icon Liefertreue
High supply
Reliability

CONTACT OUR EXPERT NOW

Do you have any questions about our technologies or have you been thinking about a specific product? I will gladly accompany you on the way to innovative and sustainable plastic solutions!

Creating the perfect solution

We have already successfully implemented numerous projects and are always on the lookout for new ways to further improve our services. Our use cases show how we achieve customised results through innovative solutions and high-quality production techniques.

FAQ about LFI

LFI technology is a reactive polyurethane process in which long glass fibers are mixed directly into the PU system and robotically applied into a mold. This results in stiff, robust components with high functional integration and excellent mechanical properties.

  • What distinguishes LFI technology?
    LFI technology is a reactive polyurethane process in which long glass fibers are mixed directly into the PU system and robotically applied into a mold. This results in stiff, robust components with high functional integration and excellent mechanical properties.
  • Which products are particularly suitable for LFI technology?
    LFI components have a wide range of applications. The technology is particularly suitable for large exterior parts with high mechanical demands, such as roof modules, front and rear walls for caravans, engine hoods, fenders, side doors and various trim parts for agricultural and construction machinery.
  • What is the maximum component size that can be produced?
    The maximum size of a one‑piece component is approximately 2800 × 1800 mm, limited by available machinery. Significantly larger components can be produced through intelligent multi‑part designs.
  • In which annual quantity range is LFI particularly competitive?
    Typical annual production volumes for LFI components range from approximately 500 to 10,000 units. Other quantities are possible depending on the specific application.
  • Can I request a custom color?
    Certainly. The color options are almost unlimited but depend on procurement quantities — whether an individual custom color or a standard RAL tone.
  • Which functions can be integrated into LFI components?
    Since the outer shell and inner side can be formed independently in the LFI process, features such as ribs, domes, grooves or mounting points/inserts can be integrated directly into the foam matrix.
  • What tool lifetimes are possible with LFI tooling?
    Tool lifetimes are generally ensured throughout the entire project duration. Depending on geometry, up to 100,000 moldings per tool are achievable.
  • Is it possible to repair LFI components?
    Yes, repairs are possible. Minor surface damage or scratches can usually be polished out. For more extensive repairs, the accompanying repair video provides guidance. Our experts are available for any further questions.