Success Story liebherr lfi modular motorhaube header

Modular Component concept

SUCCESS STORY WITH LIEBHERR
04.03.2024
 | LFI
 | Construction machinery

Modular component concept for the future

PARAT Technology and Liebherr worked closely together to develop a modular component concept for the doors and bonnets of the new generation of excavators, manufactured using our innovative LFI technology.

The aim was to design individual components in such a way that they can be used for different series.
Another key objective was to significantly improve the surface finish of the existing components and make them more robust against external influences while adhering to the budget, quality and time constraints.
Liebherr Success Story LFI Grafik Vergleich EN

TOGETHER TO SUCCESS

Challenge

  • Development of a modular product concept
  • Improvement of surface quality
  • UV, corrosion and scratch resistance of the high-gloss surface
  • Cost-effective tooling concept
  • Adherence to total budget

Service

  • Complete development and manufacturing of excavator doors and bonnets
  • A tooling concept that optimizes both product and process
  • Design-to-cost
  • Two years of development work in the spirit of partnership
  • Weight reduction
  • Up to 20 % savings of single components

Customer Benefits

  • Overall cost reduction for modules by up to 15 % (total cost)
  • Weight reduction: better maintainability and increased user friendliness of the doors
  • Premium UV, corrosion and scratch-resistant Class-A-surfaces
  • Reproducibility
  • ‚Low Vibration Effect‘ of plastic material
    Liebherr Success Story LFI Grafik Prozent EN

    The advantages of LFI

    As a result of the LFI process, the overall costs for modules can be reduced by 15 %, as up to 20 % of the individual components have been saved on several modules.
    The considerable weight reduction leads to improved handling ofthe doors, which in turn will improve their user-friendliness and maintainability.
    The excavator doors also boast highqualityUV, corrosion and scratch-resistant Class-A-surfaces.

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    Do you have any questions about our technologies or have you been thinking about a specific product? I will gladly accompany you on the way to innovative and sustainable plastic solutions!